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Monitor system

1. Overview

AN5800/80 key-phase Monitoring module receives signals from two Magneto-resistive sensors or Proximity sensors; the original signals from the sensor are converted into digital signals by a signal interface unit; the digital signals are transmitted to an embedded microcontroller unit (MCU), and are then identified, judged, processed and compared by software and output by output units, BUF port output phase (TTL level) reference signal

2. Purpose

Vibration monitoring phase reference signal

Axis eccentric monitoring phase reference signal

Throw monitoring phase reference signal

3. Function

Front BNC port buffer output

Terminal wiring buffer output

Internal bus transmitted to the function module channel requiring key-phase signal

Failure (Not ok) on-off output

LED indicator: indicating the working condition of module

4. Features

Perfect self-inspection and diagnosis function; when a failure occurs, current output is 0mA, and "Not Ok" LED on the panel is on;

Embedded microcontroller unit (MCU); an E2PROM data storage unit (for important parameters) and a FLASH process program storage unit are integrated in the chip;

Power unit: a DC-DC/AC-DC module power supply realizes ultra-width power input and isolated output;

Use forward board and back board plug-in module type structure design, after the board (power supply and relay output) and the former board (signal processing, the host) physical isolation, through case motherboard more redundant connectors (needle) in parallel connection, stable and reliable.

5. Application

Application Fields:

Power plants (thermal, hydro, nuclear and wind)

Metallurgy (steel mills and aluminium manufacturers, etc.)

Petrochemical engineering (refining and chemical, coal chemical industry and chemical fertilizers, etc.)

Cement

Papermaking

Mine (coal and iron mines)

Hydraulic engineering (reservoirs and pump stations), etc.

Monitored equipment:

Steam turbines;

Compressors;

Air blowers;

Other rotary machines

6. Technical Specifications 

Sensors:

Magneto-resistive sensor (AN1910):

Passive, outputting TTL level signals changing with speed frequency;

Mounting clearance: 2.0mm±0.5mm.

Power supply: +12VDC /20mA;

Proximity sensor: AN1808 probe

Sensitivity: 7.87mV/μm (200 mV/mil);

Output voltage: -2 ~ -18VDC;

Power supply:-24VDC /20mA;

GAP voltage: -10VDC.

Note: Mounting clearance is determined based on a 1mm mechanical distance between tooth crest and probe or -10VDC output voltage of preamplifier; mechanical distance is firstly considered so as to prevent the probe from being damaged due to the eccentric shaft.


Signal output: TTL level signals.


Power supply:

DC supply: 24VDC (18-36V);

Overall power consumption: Less than 5W.


Measuring range:

Output a pulse signal per circle (0~100 by default)

Buffer output:

Front BNC connector output and back terminal wiring output;

Note: refer to descriptions of other modules if A way is of other function module.


Physical property:

Before the board: 

Size: 248(L)×40(W)×262(H)mm;9.8(L)×1.5(W)×10.3(H)in;

Weight: 0.6kg.

After the board: 

Size: 128(L)×40(W)×262(H)mm;9.8(L)×1.5(W)×10.3(H)in;

Weight: 0.3kg.


Environmental restrictions:

Operating temperature: -30℃ ~ +65℃ (-22oF ~ +150 oF);

Storage temperature: -40℃ ~ +85℃ (-40oF ~ +180 oF);

Relative humidity: 0 ~ 95% (non-condensing).


Executive standards

The United States Petroleum Association Standard: API 670;

Safety certificate: CE;

Protection level: IP56;

Anti-electromagnetic interference: EMC/LVD;

Refer to EN55011\ EN 61010\ EN50081\EN50082.

7. Ordering information

Standard Configuration Model: AN5800/80-AXX-BXX-CXX

Two- key phase:AN5800/80-03-00-03

One- key phase:AN5800/80-00-00-00

One- key phase:AN5800/80-01-00-00


A: Channel selection:

00—Shaft vibration and key-phase

01—Throw and key- phase

02—Axis eccentric and key -phase (AN5800/40 module)

03—Double key- phase


B: Sensor selection:

00—AN1808 proximity sensor (φ8 probe)

01—AN1911 Magneto-resistive sensor

C: Relay output selection (DPDT)

00—3 relays output(Alert、Danger、Not-ok)

01—2 relays output(Alert、Danger)

02—1 relay(Alert)

03—no relay output

 

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